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What problem does Gel electrolyte solve?
Answer:
Gel electrolyte solves the problem of electrolyte stratification (layering). For batteries in which the electrolyte is in a non-gel state, the electrolyte layering is affected by gravity. As a result, the negative electrode plate in the lower part is easily sulfated, and the upper grid is easily corroded. Gel is added into the battery after high-speed stirring. Due to the thixotropic nature of Gel, it rapidly forms a mesh-like whole, which holds electrolyte in its area without flowing down. -
How to calculate the right battery capacity
Answer:
The following calculations will enable you to determine which capacity in the battery range you require in order to supply the power you need, and in the specified temperature conditions:
Constant Power Discharge Case
- Power required: 5 kW
- Minimum voltage: 42 volts
- Maximum voltage: 54 volts
- Back up time required: 4 hours
For a temperature of 25°C, the float charge voltage is 2.25 volts per cell.
Maximum number of 2V cells: 54V/2.25V = 24 cells
Discharge current: 5000W/42V = 119A
Minimum voltage per 2V cell: 42V/24cell = 1.75V
Refer to the table of electrical performance characteristics of different series of EnerMeta batteries for an end voltage of 1.75V. For cyclic application, it is always recommended not to discharge battery more than 80% DOD and generally discharge to 50-60% DOD to gain longest possible cycle life from lead acid battery
Important Note:
In a case where the ambient temperature varies, the calculations should be performed on the basis of the lowest temperature Example: For 11 months of use at 20°C and 1 month at 0°C, calculate the number of cells with a float voltage of 2.25 volts per cell, and find the corresponding accumulator with the loss of capacity transferred to the discharge current.
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Why does battery become swollen?
Answer:
The reasons are as follows:
a. Overcharge
① charging current is too high
② charging voltage is too high
b. environmental temperature is too high and charger temperature compensation function is not enabled or not applicable
c. Single cell short circuit
d. acid density is too high
e. acid error of each cell is too big
f. plate oxidation is not the same
h. pressure of the safety valve is not consistent
i. battery grouping is not strict
j. shell rupture
k. new and old batteries mix-use etc.
It is concluded that for various reasons, water loss is serious, thermal runaway is caused, and the battery container is deformed. -
What is the danger if the connecting bolts are not tightened?
Answer:
Make sure follow manufacturers' installation guide about battery tightening torque. Too tight cause risk of damage of terminal sealing and break of terminal structure; Too loose cause risk of spark and fire.
Although battery connectors are connected tightenly during initial installation, battery connection gradually loose during charge and discharge which cause heat changing, and also environmental temperature changing (thermal expansion and cold contraction).
A loose connection will cause sharp increase of resistance at the connection point, which will easily cause sparks during charging and discharging. In severe cases, it will cause fire, and an accident will occur. It is recommended that battery terminal connection check shall be conducted periodically. -
Can drinking water be used for battery refill?
Answer:
It cannot be used, because water that people drink everyday have more impurity content than the battery electrolyte requirement. Those impurity content will cause higher internal resistance of battery and may bring risk of battery internal micro short-curcuit, which cause shorter battery service life. Water for battery refill should meet JB/T10053-1999 standard. -
How to maintain the consistency of the battery bank?
Answer:
Although lead acid battery has been strictly selected when it leaves the factory, after a certain period of use, the non-uniformity will appear and gradually increase. The charger does not have option and recognition, and can not supplement the undercharge, restricting the amount of overcharge and how to balance the battery capacity must be performed manually or equip an advanced battery charge-balancing system. User should measure the OCV (open circuit voltage) of each battery periodically and irregularly during the middle and late periods of battery bank operation. For lower voltages, recharge separately to make the voltage and capacity consistent with other batteries to reduce their gap.
TIP:
For important backup systems, it is recommended to install BMS (battery monitoring system) for regular and remote management of battery health and status (bank wise and cell/monoblock wise) so that battery service life can be prolonged and also system reliability will be higher. -
How does temperature affect lead acid batteries?
According to lab test, for every 10℃ increase in temperature, it reduces the half-life of the battery (standby also called float charge usage). While a value regulated battery that functions at 25℃ has a lead acid battery life of 10 years, when it is operated at 35℃, it has a life period of 5 years only.
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